BMW 5 and 6 Series 525 530 535d 635d E63/E64 2006-2010 Modified Upgraded Aluminum Intercooler

Description

This intercooler features a large, motorsport-grade core, combined with streamlined cast end tanks and a front 6-row enlarged-capacity design, effectively increasing the heat-exchange surface area.

Validated by 3 bar pressure testing, it is engineered to handle loads of over 500 horsepower.
Compared with the standard version, the core volume and heat-transfer area has increased by nearly 100%.

Vehicle Fitment

BMW 5 and 6 Series E60 E61 E63 E64

BMW 6 Series

• BMW 635d 2006-2010  E63 and E64

BMW 5 Series

• BMW 525d 2004-2010  E60 and E61
• BMW 530d 2003-2010  E60 and E61
• BMW 535d 2004-2010  E60 and E63

  We have established a standardized production base, equipped with 3D scanning and modeling, FEA (finite element analysis), and a dyno power testing platform, enabling full-process control from design to mass production:

  • Core components are all manufactured in-house, with no outsourcing, ensuring each batch maintains a precision tolerance of ≤0.02 mm;
  • Following the ISO quality management system, the process includes 12 quality inspection steps from raw material testing to finished product delivery, with key performance indicators exceeding industry standards;
  • Supports customized solutions, allowing rapid development of dedicated fitment plans based on vehicle specifications and modification requirements.